Egg Tray Production Line

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The egg tray production line includes three working systems: pulping system, forming system and drying system. The egg tray production process process includes raw materials pulping, mold forming, drying(shaping), and packing.
You must want to know what is detail process of the paper egg trays production urgently. Now, I will introduce it to you. It is very interesting. You must be interested in it. We know that the material of paper egg tray is from waste paper. Therefore, the first step is that we need to weight waste paper from the recycling waste paper egg tray machine, put them into the hydrapulper, and make the waste paper become paper pulp by using the paper egg tray plant. During this process, we must keep the paper fiber in suspension and well-distributed.
egg tray production line
But you don’t need to worry, because our egg tray plant adopts the cycle stirring devices, it can stir well. Then we came to the second step, that is the process of mold forming. Pulp molding is a three-dimensional paper technology. Waste paper as raw material to create a certain shape of paper products in the molding machine by a special mold. You should choose the paper pulp egg tray machinery according to your objective output.

paper pulping products
Paper Pulping Products

1. If your objective output in per hour is 1000-1100 pieces, you should purchase the GLF-1-3 modle, which has 3 chunks.
2. If your objective output in per hour is1500 pieces, you should purchase the GLF-1-4 modle, which has 4 chunks.
3. If your objective output in per hour is 2000 pieces, you should purchase the GLF-3-4 modle, which has 4 faces and 3 chunks in each face.
4. If your objective output in per hour is 2500 pieces, you should purchase the GLF-4-4 modle, which has 4 faces and 4 chunks in each face.
5. If your objective output in per hour is 3000-5000 pieces, you should purchase the GLF-4-8 modle, which has 8 faces and 4 chunks in each face.
6. If your objective output in per hour is 5000-7000 pieces, you should purchase the GLF-5-8 modle, which has 8 faces and 5 chunks in each face.
7. If your objective output in per hour is 5500-7500 pieces, you should purchase the GLF-4-12 modle, which has 12 faces and 4 chunks in each face.
After mold forming, the workpiece leaving a lot of water (approximately 55-60%) and the final product with a moisture content of 12-14%, so this part of the water will rely on absorbing heat into steam stripped. Due to the drying process, the energy consumption is very large, molded pulp products becomes a high-energy products. So the thermodynamic analysis of its drying of the energy conversion process is very necessary. So the third step is drying. Through the conveyor or the manpower, the paper pulp egg tray will be transfered into the drying room. After this, these egg trays can be packed.

Egg Tray Production Line
1000-1100pcs/h Egg Tray Production Line

Model: GLF-1-3
Output per hour(pieces): 1000-1100
Mould quantity: 3 chunks
Total power(kw): 33
Paper consumed per hour(kg): 60
Pulper power(kw): 7.5
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Egg Tray Production Line
1500pcs/h Egg Tray Production Line

Model: GLF-1-4
Output per hour(pieces): 1500
Mould quantity:4chunks
Total power(kw):50
Paper consumed per hour(kg): 87
Pulper power(kw): 7.5
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 Egg Tray Production Line
2000pcs/h Egg Tray Production Line

Model: GLF-3-4
Output per hour(pieces):2000
Mould quantity: 12units
Total power(kw): 37
Paper consumed per hour(kg):120
Pulper power(kw): 7.5
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r Egg Tray Production Line
2200-2500pcs/h Egg Tray Production Line

Model: GLF-4-4
Output per hour(pieces): 2200-2500
Mould quantity: 16units
Total power(kw): 33
Paper consumed per hour(kg): 110-175
Pulper power(kw): 7.5
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Egg Tray Production Line
3000-5000pcs/h Egg Tray Production Line

Model: GLF-4-8
Output per hour(pieces): 3000-5000
Mould quantity: 32 chunks
Total power(kw): 120
Paper consumed per hour(kg): 260-400
Pulper power(kw): 22
Drying system power(kw): 19

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Egg Tray Production Line
5000-7000pcs/h Egg Tray Production Line

Model: GLF-5-8
Output per hour(pieces): 5000-7000
Mould quantity: 40 chunks
Total power(kw): 140
Paper consumed per hour(kg): 270-450
Pulper power(kw): 22
Drying system power(kw): 21

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Egg Tray Production Line
5500-7500pcs/h Egg Tray Production Line

Model: GLF-4-12
Output per hour(pieces): 5500-7500
Mould quantity: 48 chunks
Total power(kw): 160
Paper consumed per hour(kg): 300-600
Pulper power(kw): 22
Drying system power(kw): 26

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We have automatic and semiautomatic production line. For the automatic one, it is more laboursaving in the production and the labor intensity is lower compared with the semiautomatic. For the semiautomatic one, after forming, the worker will receive the wet blank from the forming machines by hand and bring them to the dryer or our site for sun drying. The customers or the investors can choose the most favorable types depends on the local cost of the labor, rent, weather, energy, and other relevant factors. we can also customized according to the reality of the customers.
For different model, we mainly have two different drying method. The first one is drying system built of bricks. It has the advantages of long service and easy maintenance. The second one is metal muti-layer dryer, which has the advantages of less land occupation, multilayer drying and easy installation. You can choose the suitable one according to your requirements.
flow diagram
1.For the GLF-1-3 modle, we have three different dryers. The first one is semiautomatic dryer: length 20m, power 5.5kw. The second one is drying system, which is built of bricks. The length of it is 38m and the power is 5.5kw. The third one is metal muti-layer dryer with the power of 18kw.
2.For the GLF-1-4 modle and GLF-3-4 modle, we have two different dryers. The first one is drying system, which is built of bricks. The length of it is 38m and the power is 5.5kw. The second one is metal muti-layer dryer with the power of 18kw.
3.For the GLF-4-4 modle, we have two different dryers. The first one is drying system, which is built of bricks. The length of it is 40m and the power is 5.5kw. The second one is metal muti-layer dryer with the power of 18kw.
4.For the GLF-4-8 modle, we have two different dryers. The first one is drying system, which is built of bricks. The length of it is 40m-60m and the power is 19kw. The second one is metal muti-layer dryer with the power of 25kw.
5.For the GLF-5-8 modle, we have two different dryers. The first one is drying system, which is built of bricks. The length of it is 40m-60m and the power is 21kw. The second one is metal muti-layer dryer with the power of 25kw.
6.For the GLF-4-12 modle, we have two different dryers. The first one is drying system, which is built of bricks. The length of it is 50m-60m and the power is 26kw. The second one is metal muti-layer dryer with the power of 30kw.
The above is the introduction of our egg trays production line. If you buy our the automatic egg tray machine, you will save a lot labours.

Saudi Arabia Customer Visit Our Factory
Saudi Arabia Customer Visit Our Factory
Algeria Customer and Pakistan Customer
Algeria Customer and Pakistan Customer

Features and Advantages
1.It has a low cost and high reliability.
2.It has high efficiency and long service life.
3.It realizes the recycling and reusing of the wast paper and is an environment- friendly machine.
4.It is laboursaving.
Specifications:

Models GLF-1-3 GLF-1-4 GLF-3-4 GLF-4-4 GLF-4-8 GLF-5-8 GLF-4-12
Output per hour(pieces) 1000-1100 1500 2000 2200-2500 3000-5000 5000-7000 5500-7500
Mould quantity 3 chunks 4chunks 12units 16units 32units 40units 48units
Total power(kw) 33 50 37 120 140 160
Worker(persons) 3-5 4-5 4-5 4-5 4-5 4-5 4-5
Paper consumed per hour(kg) 60 87 120 110-175 260-400 270-450 300-600
Vacuum pump(kw) 7.5 11 18 22 40 47 55
Pulper power(kw) 7.5 7.5 7.5 7.5 22 22 22
Drying system power(kw) 19 19 21 26

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